Gelatin capsules chinhu chakakosha mutakuri mumaindasitiri emazuva ano emishonga uye nutraceuticals. Anokwanisa chaizvo kuva nehupfu, magranules, kana zvinwiwa, zvinonyatsovhara kunhuhwirira kusingafadzi kwemishonga, uye kudzivirira zvinhu zvinoshanda kubva kuchiedza, mwando, uye oxygen. Kusikwa kwavo inzira inobatanidza chaiyo chemistry, fizikisi, uye mechaniki engineering, inomiririra yakanyanya otomatiki uye yakanyatso kudzora mafambiro eindasitiri. Ngationgororei mune zvakadzama matanho ekugadzirwa kwavo.
Raw Material Kugadzirira uye Gel Dissolution
Zvese zvinotanga ne-zvemhando yepamusoro. Chinhu chakakosha pakugadzira gelatin empty capsules ndeyemishonga{{2}yegiredhi yegelatin, inowanzo torwa kubva muganda renguruve, dehwe remombe, kana ganda rehove. Izvi mbichana zvinoongororwa zvakasimba, kucheneswa, uye kubviswa tsvina zvisati zvaendeswa kutangi rekunyungudutsa. Pasi pekushisa kwakanyatsodzorwa uye kumanikidzwa, gelatin inosanganiswa nemvura yakanatswa. Plasticizers senge glycerin kana sorbitol, pamwe neanodyiwa colorants, anogona kuwedzerwa. Mushure memaawa akawanda ekutekenyedza, yunifomu, huturu{7}yemushonga wegelatin usina kujeka une viscosity chaiyo uye kuyerera kunogadzirwa.
Dipping uye Molding
Iri ndiro danho rakakosha rinotarisa chimiro uye kukora kwemadziro ecapsule, zvinowanzoitika pamitsara yekugadzira tembiricha- uye mwando{1}inodzorwa nharaunda. Mutsetse wekugadzira une mitsara ye-yakagadzirwa mapini ekuumba, ayo saizi nechimiro zvinoenderana nesaizi yekapisi yeramangwana (semuenzaniso, Size 0, Size 1). Mapini anotanga kupiswa, obva anyikwa mugelatin solution nekumhanya nguva dzose uye anobviswa zvakanaka. Pavanenge vachisimudzwa, jira rakatetepa, rakafanana regelatin solution rinonamatira pamusoro pepini, iyo inokurumidza kutonhora uye kusimba kuita firimu rakatetepa, kunyange embryonic fomu ye capsule, inozivikanwa se capsule blank.
Kuomesa uye Kukurura
Iwo achangobva kunyudzwa capsule blanks achine huwandu hwehunyoro uye inoda kuomeswa kwenguva refu. Anotakurwa nebhandi rekutakura kuburikidza nemugero wekuomesa unoumbwa nenzvimbo dzakawanda dzine tembiricha inodzorwa uye mwando. Kuomesa zvishoma nezvishoma uye yunifomu kwakakosha kudzivirira macapsules asina chinhu kubva pakukanganisa, kupaza, kana kukudziridza kushushikana kwemukati. Kana hunyoro hwadzikiswa kusvika pachiyero chakajairwa, meshini yemuchina inobvisa zvinyoro nyoro mabheji akaomeswa capsule kubva pamapini ekuumba. Panguva ino, tine miviri yakakwana, asi isina kuparadzaniswa, capsule uye capsules.
Kuchekerera uye Kuronga
Iyo capsule blanks yakabviswa kubva mukuumbwa ichiri yakabatana tubular zvidimbu. Danho rinotevera nderekuvacheka kusvika paurefu hwakatemerwa. -Magetsi ekucheka anotenderedzwa akakwira anocheka macapsules nemakepisi kusvika pakureba kwawo. Mushure mekucheka, macapsules anopfuura nepakati pekugadzirisa sisitimu, iyo inoshandisa kuyerera kwemhepo uye vibration kuti iparadzanise miviri mipfupi yekapisi kubva kumakepisi akareba uye kuve nechokwadi kuti kuvhura kwawo kwakatsetseka uye kunyange.
Kuongorora Kwemhando uye Packaging
Hunhu hwakakosha kune vabatsiri vemishonga. Pamberi pekurongedza kwekupedzisira, batch yega yega capsules inoongororwa kwakasimba kwemhando. Izvi zvinosanganisira kutarisa kwekuona kwemavara, mabhuru, kana kuremara; kuyerwa kwezviyero uye kuenzana kwemadziro; friability miedzo; uye microbial limit test. Zvigadzirwa chete zvinotevedzera zvizere pharmacopoeia zviyero zvinoenda kune yekurongedza nhanho. Iyo capsule miviri nemakepisi zvinonyatsoenderana, zvobva zvatakurwa otomatiki mumabhegi ekurongedza akachena kana zvigubhu, zvakanamwa, zvakanyorwa, uye pakupedzisira zvinotumirwa kune vanogadzira mishonga pasi rese.
Mukupedzisa, kuseri kwedikigelatin capsulenhema dzakasimba sainzi, hunyanzvi hwehunyanzvi, uye kutsvaga kwekupedzisira kwemhando, kupenya kwechokwadi kwebudiriro yemaindasitiri yemazuva ano. Kana paine chero chinodiwa pamacapsules asina chinhu, unogamuchirwa kubata KornnacCaps.
